发酵法生产β-胡萝卜素的搅拌反应器的流场分析-化学工程专业论文.docxVIP

摘 要 利用 FLUENT 软件对 200t β-胡萝卜素发酵罐中的三维流场进行了数值模拟，考察 了发酵罐内的流型和湍流强度分布情况，研究了搅拌罐内的混合情况，并计算了搅拌 功率。模拟结果表明：罐体内部有一大流环，大部分发酵液都处于大循环中；通过湍 流强度的分布情况可得，BTD 桨叶叶端处的湍流强度最大，混合和剪切的效果最好； 通过模拟计算出搅拌功率，为发酵罐的设计提供参考；混合时间的大小与加料位置有 关，但桨叶区不同位置加料所得的混合时间相近；在同一位置加料，不同监测位置得 到的混合时间不同，监测点在液面附近时混合时间最长。 通过对不同桨叶浸没深度 L0(N1: L0/dj=2.33；N2: L0/dj=3；N3: L0/dj=3.67)的发酵 罐进行三维流场模拟，对比分析了桨叶间距及桨叶浸没深度对流场、湍流强度及混合 时间的影响，结果表明：搅拌器靠近液面布置时，发酵罐内的流型最对称，顶层桨叶 上方的流体越靠近桨叶，流体的环向速度越大；运用湍流强度来表征发酵罐内的混合 情况， N1 的平均湍流强度与 N2 相差很小，可以认为两种桨叶布置形式的混合效果 相当，N3 的平均湍流强度最小，混合效果最差；从示踪剂的浓度扩散图和各监测点 的混合时间可得，N1 罐内的示踪剂扩散速度最快，所需的混合时间最少；三种桨叶 布置形式下搅拌功率基本相同，可认为搅拌器的间距对功率的影响很小。就总体效果 而言，N1 桨叶布置形式最为合理。 关键字：发酵罐，CFD，均混，流型，湍流强度 ABSTRACT This paper used FLUENT to simulate the three dimension flow field of 200t β- carotene fermentation tank, analyzed the flow pattern and turbulence intensity distribution within the fermentation tank, calculated the stirring power, and discussed the mix of the fermentation tank. Simulation results show that: Inside the tank there is a crowd ring, most fermentation broth are in a large cycle; The distribution of turbulent intensity indicates that the turbulence intensity at the end of BTD is the biggest, and the effect of mixing and shearing is the best; method of calculating by simulating the stirring power provides references for the design of the fermentation tank; The mixing time is related to the feeding position, but the mixing time is similar with the different location of the blade; Loading in the same position, mixing time of diverse monitoring position is different, and when the monitoring stations close to the surface, the mixing time is the biggest. Based on different blades submerged depth L0 (N1: L0 / dj = 2.33; N2: L0/dj= 3; N3: L0/dj = 3.67) of the fermentation tank for three dimensional flow field simulation, analyzed the effects of the blade span and the blade submerged depth on the flow field, turbulence intensity and mix time, The results show that the flow pattern within the fermentation tank is the most symm