降低筒纱毛羽的理论与应用研究-纺织工程专业论文.docxVIP

摘要本文在研究与分析假捻原理的基础上，设计了一套涡流喷嘴，用于纱线毛羽 摘要 本文在研究与分析假捻原理的基础上，设计了一套涡流喷嘴，用于纱线毛羽 的控制。由于纱线毛羽产生于纺纱工序，增长于络筒工序，因此将喷嘴安装在 SAVlO自动络筒机上。 通过分析影响喷嘴中纱线气圈转速的因素，合理设计与选取了涡流喷嘴的各 参数值。当纱线经过喷嘴后，表面毛羽显著减少，这可以理解为当纱线进入喷嘴 之前受到反向气流作用被解捻，而当纱线离开喷嘴时，纱线在正向气流的作用下， 捻度增加、纱身缠紧，表面毛羽包缠或卷入纱体中，从而实现减羽。 通过分析喷嘴气室、喷孔、纱道内的气体运动状态，可以得出纱道内沿径向 分为似固体旋转区和势流旋转区，在似固体旋转区纱线像刚体一样绕纱道轴线旋 转，而在势流旋转区纱线并不旋转，这样纱线表面的毛羽在公转的同时自转实现 包缠。分析纱线在纱道内的受力情况，从理论上推导出纱线气圈的转速方程。 选择影响纱线气圈转速的因素，即选择喷孔直径、纱道直径、气压等为变化 因子，利用二次回归正交设计实验，得到关于纱线毛羽(a3mm)指数的二次回归 方程。分析各因子对毛羽指数的影响，同时以纱线毛羽指数为目标函数，根据最 优化理论，选用不等式约束条件的最优化方法编制优化程序，对纱线毛羽指数的 回归方程进行寻优计算，可得到毛羽指数最小时的喷嘴结构参数的组合。 通过本课题的研究，制造出能解决长期困扰企业毛羽问题的涡流喷嘴。但是 当纱线经过喷嘴时，纱线表面的毛羽在气流的作用下伏贴在纱体表面，这将会导 致在很短长度内的纤维聚集，纱线的条干CV％值，尤其是粗节略有增加。 关键词：纱线毛羽；控制技术；涡流喷嘴；络筒；优化 ABSTRACTA ABSTRACT A brand—new vortex nozzle on the basis ofprinciples of false twisting is designed and attached into SAVIO winder．It Can control and reduce the yam hairiness efficiently because yarn hairiness is produced in spinning process and mainly increased in winding process． The influence of each factor rotational equation of yarn ballons is analyzed and then vortex nozzle is produced．When the twisting yam passes through the nozzle， yam hairiness Can be significantly reduced．This reduction is possibility due to the hypothesis that the yam structure is loosened fkrst before the yam enters the air-jet nozzle，and subsequently tightened up．In this action，protruding fibers are wrapped into the yam body by the swirling airflow provided by the nozzle． The characteristics of airflow in the nozzle are studied．By analyzing the air flowing condition in air reservoir,jet orifice and twisting chamber in theory,the conclusion is achieved that the chamber in radial direc虹on is divided into potential flow swirling zone and similar solid swirling zone．In similar solid swirling zone，the yam swirl as rigid body,but in potential flow swirling zone，the yarn doesn’t swirl． Analyzing the stress of the yam in chamber,rotational equation of yam ballons is deduced and the effects ofnozzle pa