金属粉末选择性激光熔化成形过程模拟与试验研究-材料加工专业论文.docxVIP

华 华 中 科 技 大 学 硕 士 学 位 论 文 II II 密度高、成形效果好。 最后，对课题的研究成果进行了总结，为后续的进一步研究奠定了基础，并对还 需要完善与改进的地方进行了展望，提出了一些有益的建议。 关键词：选择性激光熔化；数值模拟；ANSYS；温度场；应力场；致密度 III III Abstract Selective Laser Melting (SLM) technology, based on Selective Laser Sintering (SLS), can produce strong metallic models directly from metal powders, and it is the newest development of rapid prototyping. Metallic of single or composite powder is successively melted in a microscopic zone by using medium or small laser energy and solidify without leaving much porosity. The part can be made it possible to produce nearly 100% dense from customary metal powder. However, the laser bean has high energy density and speedy speed. The powder changes from solid state to liquid state and from liquid state to solid state in so short time that temperature gradient is very large, which easily leads to bring forth many defects, such as, remain stress, cracks. Therefore, it is significative to simulate distribution of the temperature field and stress field in Selective Laser Melting. A three-dimensional transient thermal finite model of SLM is established based on latent heat due to phrase transformation from powder to liquid and thermo physical of materials considered to be temperature-dependent. By using the ANSYS parameter design language (APDL), the moving of laser beam can be controlled. This article simulates distribution of the temperature field in selective laser melting, especially, the influence of scaning speed to temperature field. The simulation results show that with the time increasing, the temperature of the molten pool becomes higher and HAZ becomes bigger because of the heat accumulative effect; great temperature gradients exist in the front of laser spot; the relative low speed is be propitious to increase the density of SLM part. Based on the temperature field, the process from liquid state to solid state can be simulated by using coupled-field of thermal-structure analysis and “Birth and Death Element”.