基于有限元热分析的龙门式导轨磨床末端热变形研究.pdfVIP

设计与研究37

基于有限元热分析的龙门式导轨磨床末端热变形研究

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周哲平王徉扬蒋莉莉景秀并

（1.浙江杭机股份有限公司，金华321000；2.天津大学机械工程学院，天津300000）

摘要：针对导轨磨床因热变形影响磨削精度的问题，以某数控龙门式导轨磨床为研究对象，通过对不同

工况下的机床热仿真对比，分析机床末端的热变形情况，并探讨其对工件加工精度和磨头磨损的影响。研究结

果表明，万能磨头和周边磨头分别工作时，机床末端在空间中的热变形主要发生在Z轴方向，其最大变形量分

别为-100.7μm和-79.08μm。万能磨头整体呈现前低后高、左低右高姿态，周边磨头整体呈现绕Z轴方向扭转、左

高右低姿态。

关键词：数控磨床；热特性；热变形；有限元分析

ResearchonThermalDeformationattheEndofGantryRailGrindingMachineBasedonFinite

ElementThermalAnalysis

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ZHOUZheping,WANGYangyang,JIANGLili,JINGXiubing

(1.ZhejiangHangjiCo.,Ltd.,Jinhua321000;2.SchoolofMechanicalEngineering,TianjinUniversity,Tianjin300000)

Abstract:Toaddresstheissueofgrindingaccuracyaffectedbythermaldeformationinguidewaygrinders,acertain

computerizednumericalcontrolgantry-typeguidewaygrinderwastakenastheresearchsubject.Throughthecomparisonof

thermalsimulationsunderdifferentworkingconditions,thethermaldeformationatthemachinetool’sendwasanalyzed,and

itsimpactontheworkpieceprocessingaccuracyandthewearofthegrindingheadwasdiscussed.Theresearchresultsindicate

thatwhentheuniversalgrindingheadandtheperipheralgrindingheadareworkingseparately,thethermaldeformationofthe

machinetool’sendinspacemainlyoccursintheZdirection,withmaximumdeformationamountsof-100.7μmand-79.08μm,

respectively.Theuniversalgrindingheadexhibitsanoverallpostureoflowerfrontandhigherback,lowerleftandhigherright,

whiletheperipheralgrindingheadexhibitsanoverallpostureof“twistingaroun