Gas Liquid Separator Design Guide
Document No: KS-PR-DEG-0141
Rev 0 01 Dec 2019
© Copyright 2019 Worley ACN 096 090 158. No part of this document or the information it contains may be reproduced or transmitted in any form or by any
means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from Worley.
Table of Contents
1. Scope 4
1.1 Overview of Design Guide4
1.2 Purpose of Gas/Liquid Separators 4
1.3 Importance to Worley5
1.4 Hierarchy of Design Standards5
2. Preamble 6
2.1 Performance Driven Engineering 6
2.2 Process Flow and Holistic Design 7
2.3 Pressure Containment 9
2.4 Alternate Separator Designs 9
3. Basic Principles and Steps for Separator Design 12
3.1 Principles of Separation 12
3.2 Basic Steps for Separator Design 12
4. Basis, Layout and Vessel Orientation 13
4.1 Separator Elements13
4.2 Gas-Liquid Ratio 14
4.3 Basis Definition 15
4.3.1 Design Considerations 15
4.3.2 Performance Targets 17
4.4 Layout Considerations 18
4.5 Surge Factors and Design Margin 28
4.6 Inlet Sizing and Inlet Device 29
4.6.1 Inlet Nozzle Size29
4.6.2 Inlet Two-Phase Flow Regime 31
4.6.3 Inlet Pipe Orientation and Length 34
4.7 Gas Handling Capacity35
4.7.1 Vertical Separation 35
4.7.2 Horizontal Separation42
4.8 Liquid Handling Capacity45
4.8.1 Horizontal Separator Length 48
4.9 Liquid-Liquid Phase
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